Title: Principle, application and development trend of industrial color difference controller lock.
With the development of China's economy and the progress of science and technology, industrial products are increasingly pursuing high quality, high precision and consistency of appearance color. In various industrial production processes, color control is a crucial link. As one of the important tools to realize color control, color difference controller plays an important role in many industries.
1. What is the industrial color difference controller lock?
Industrial color difference controller is an automatic device used to monitor and control the color difference of object surface. The equipment measures the color value of the object surface and transmits the data to the computer for processing and analysis to ensure the consistency and stability of product quality. When the measured data exceeds the preset standard range, the color difference controller will automatically start the locking mechanism, that is, "color difference controller lock", to prevent unqualified products from flowing into the next process or market.
Second, the working principle
1. that light emit by the light source irradiates the sample to be teste;
2. The sensor receives the reflected optical signal and converts it into an electrical signal;
3. The computer analyzes and calculates the collected electrical signals to obtain the color parameters of the sample to be tested (such as L*, a*, b*, etc.);
4. Compare these color parameters with preset standard samples to obtain deviation values; If the deviation value exceeds the threshold value, the alarm device is triggered and the production line is locked; Otherwise, continue to monitor the next sample until all tasks are completed.
Third, the main functional characteristics
High-precision measurement: advanced optical technology and algorithm model are adopted to ensure the accuracy of detection results.
Real-time online monitoring: it can realize rapid and accurate continuous monitoring and adjustment on the production line and improve work efficiency.
Multi-interface support: support USB/RS232 and other communication modes to connect PC or other peripheral devices, which is convenient for remote operation and management.
Easy installation and maintenance: compact structure and modular design make the equipment easy to disassemble, clean and replace parts.
Fourth, the application scenario
1. In the automobile manufacturing industry, there is a high requirement for the consistency of body painting effect. By using this kind of products, the problem of increasing the defective rate caused by human factors can be effectively avoided;
2. In the printing and packaging industry, it is necessary to accurately control the ink concentration to achieve good visual presentation effect, and at this time, this kind of instrument can also be used to assist in achieving the goal;
3. There are also strict quality control requirements in the field of cosmetic bottles and beverage bottles, so a large number of related technical means will be introduced to meet their actual needs.
V. Forecast of future development direction
With the continuous penetration of artificial intelligence Internet of Things technology into various industrial fields, the concept of "smart factory" has gradually become the mainstream trend. It is expected that there will be more new intelligent color difference control system solutions integrating AI big data analysis capabilities in the next few years. This kind of scheme can not only realize the traditional color monitoring task more efficiently, but also have the characteristics of deep learning and adaptive optimization, helping users to better cope with the challenges of changeable and complex environment.
Rec. Prods.
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