Topic: digital design and agile manufacturing of rotary handle lock
With the development of information and intelligent technology, the traditional manufacturing industry is facing a profound change, one of which is the innovation of product design and manufacturing methods. In this context, the design and manufacture of rotary handle lock should also keep up with the trend of the times and adopt digital technology and agile manufacturing mode.
I. Overview of Digital Design
Digital design refers to the use of computer-aided design (CAD) software for three-dimensional modeling of products, and on this basis, the structural design and performance analysis of products are completed. Compared with the traditional manual drawing method, it has the advantages of high efficiency, accuracy and flexibility. For products such as rotary handle locks that need fine coordination, it is necessary to improve their accuracy and quality by means of digital means. For example, the finite element method is used to simulate and calculate the stress of each component under different material combinations, and the optimal scheme is selected; Using simulation animation to verify whether the assembly process is smooth and so on.
Second, the concept of agile manufacturing and its application value
Agile manufacturing refers to a new management model that is customer-oriented and responds quickly to market changes, emphasizing the optimal allocation of resources and process reengineering through flexible organizational structure and technical support system. For small and medium-sized enterprises, the introduction of this concept will help reduce inventory costs, shorten delivery cycle and enhance competitiveness.
Take the theme we are going to discuss today-rotating handle lock as an example! If an enterprise can establish a perfect agile supply chain system (including purchasing raw materials, processing and assembling, inspecting and packaging, etc.), it can quickly complete the task by adjusting the production process parameters according to the customer's requirements after receiving the order, instead of spending a lot of time and energy preparing the bill of materials or waiting for the supplier to deliver the goods, which greatly saves time and money.
Third, explain how the two complement each other with examples.
1. From the design stage, collaborative development tools based on cloud platform, such as Teamcenter, are adopted to ensure unimpeded information exchange within the R&D team and across departments;
2. Use big data mining algorithm to predict future sales trends, guide the formulation of raw material procurement plans, and avoid overstocking too much finished product inventory to occupy working capital;
3. Introduce industrial robots to participate in key process operations such as grinding and polishing, so as to reduce the risk of human error and reduce the labor intensity of employees;
4. Establish an online customer service center to provide pre-sales and after-sales integrated services, and collect user feedback for subsequent improvement of product functional experience.
To sum up, integrating the digital design idea into the whole product development process and agile manufacturing can effectively improve the overall performance and quality of the rotary handle lock, meet the growing and diversified market demand, and lay a solid foundation for enterprises to win more market share.
Rec. Prods.
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